Methods Engineer

We are seeking an experienced Methods Engineer to support daily aircraft manufacturing and delivery activities. This role plays a critical part in defining, improving, and supporting manufacturing processes for aircraft structures, systems, and assemblies, ensuring safe, efficient, and high-quality production.

Key Responsibilities

• Support daily aircraft manufacturing activities to meet production and delivery objectives.
• Create, revise, and maintain manufacturing work instructions within the ERP system, defining parts, build sequences, tooling, materials, and special processes.
• Develop Assembly Workbooks and Production Visual Aids outlining assembly requirements and special instructions for structural, systems, and electrical installations.
• Perform Methods Readiness to prepare manufacturing functions for production start, supporting New Product Introduction (NPI) and production ramp‑up.
• Define and specify tooling, fixtures, jigs, and special equipment required for aircraft manufacturing and assembly.
• Create and update supplemental planning documentation to fully define aircraft assembly and sub‑assembly build sequences.
• Record and submit Engineering Change Requests (CRs) related to build processes, design improvements, tooling, and Make vs. Buy decisions.
• Investigate manufacturing non‑conformances and collaborate cross‑functionally to perform root cause analysis using structured methodologies (e.g., RCCA, 5‑Why, Fishbone).
• Support Planning with execution of Non‑Conformance Report (NCR) dispositions, including preparation of discrepancy and shop order instructions.
• Participate in continuous improvement initiatives, audits, and process optimization efforts.

Education & Qualifications

• Degree or diploma in Mechanical, Aerospace, or Manufacturing Engineering, or Engineering Technology.
• An equivalent combination of education and progressive hands‑on experience will be considered (e.g., Aircraft Maintenance Engineer, Structures Technician, Aircraft Assembler).

Experience

• Minimum 5+ years of progressive experience in a large component manufacturing environment, preferably within the aerospace industry.
• Previous experience in Manufacturing Engineering, Methods Engineering, or major aerostructures and/or final assembly environments.
• Hands‑on exposure to avionics, systems, and structural assemblies is considered an asset.
• Strong understanding of aerospace fabrication, aircraft assembly processes, and manufacturing principles.

Technical Skills

• Advanced proficiency in MS Office Suite (Word, Excel, PowerPoint).
• Advanced knowledge of CATIA V5.
• Intermediate ability to interpret engineering drawings and technical documentation.
• Familiarity with Enterprise Resource Planning (ERP) systems.
• Working knowledge of aircraft systems, including hydraulic, avionics, fuel, structures, and aircraft assembly.

Core Competencies

• Strong analytical and problem‑solving skills with the ability to apply sound engineering principles to operational and process design challenges.
• Ability to work independently and collaboratively in a fast‑paced, flexible manufacturing environment.
• Excellent written and verbal communication skills with strong interpersonal abilities.
• Comfortable documenting and managing technical data using computer‑based tools and systems.

Advantages And Benefits

• Permanent employment offering stability and security.
• Access to AAA Academy for ongoing professional development.
• Use of high performance and quality equipment.
• Sick days to ensure your well-being.
• Comprehensive group insurance program.
• Opportunities for career development and professional growth.
• Stimulating work environment with major projects in the aerospace, ground transportation and defense sectors.
• Health and wellness program.

Start an exciting adventure with AAA Canada, where every application opens the door to new possibilities. We don't just look at your resume; we're interested in the person behind it, your unique strengths, your passions and your potential for excellence.

Apply now, and let's see how your talents and aspirations fit with our vision and the work we do!