Manufacturing Design Engineer (NPI & Robotics)

Position Overview

The Manufacturing Design Engineer will support the transition of robotic prototypes into small-scale production. This role combines mechanical design with hands-on assembly, working directly with hardware to ensure systems can be built, tested, and maintained reliably. You will design the fixtures, tooling, and processes required to assemble and operate a small fleet of robots, while collaborating closely with engineering teams to improve manufacturability and build efficiency as designs evolve.

Responsibilities

• Use CAD tools (SolidWorks, Fusion 360, or similar) to design and iterate on assembly jigs, test fixtures, and specialized tooling that improve build speed and repeatability.
• Perform full-system assembly of robotic prototypes and small-batch production units, integrating mechanical, electrical, and sensing components.
• Build and route cable harnesses, integrate sensors and actuators, and bring robotic subsystems together into functional platforms.
• Provide DFM/DFA feedback during early design phases to identify assembly challenges and improve robustness, serviceability, and scalability.
• Create and maintain assembly procedures, bills of materials (BOMs), and test protocols that enable consistent builds across the fleet.

Preferred Qualifications

• Background in a technician, assembly, robotics, or shop-heavy environment. Comfortable using common hand tools, power tools, and lab equipment.
• Professional experience designing functional parts, fixtures, or mechanical systems in a modern CAD environment.
• Ability to read electrical schematics and perform tasks such as crimping, soldering, and cable harness fabrication.
• Experience working with evolving hardware designs and supporting the transition from prototype to production.
• Experience writing manufacturing process instructions (MPIs) or assembly documentation
• Hands-on prototyping experience with 3D printing, mills, or lathes
• Familiarity with hardware version control processes (ECOs/ECNs) and documentation systems
• Experience building or assembling robotic systems