Lead Manufacturing Engineer

About The Role

As a Lead Manufacturing Engineer at Zoo, you will lead the development and operation of our manufacturing systems, machine shop, and hardware production workflows that power the future of engineering design. You will serve as a technical leader across machining, fabrication, process development, tooling, prototyping, and production operations, helping bridge advanced digital engineering with real-world manufacturing execution.

This is a highly hands-on role for someone who thrives at the intersection of manufacturing engineering, machining, process optimization, and operational leadership. You will work across CNC machining, fixture design, manufacturing process development, production scaling, and shop operations while helping establish the systems, standards, and workflows that enable rapid hardware innovation. You will play a critical role in building scalable manufacturing capabilities, improving production efficiency, and helping shape the future of Zoo’s hardware development and manufacturing infrastructure.

What You’ll Do

• Lead day-to-day manufacturing and machine shop operations, including scheduling, workflow management, equipment readiness, and production prioritization
• Develop and optimize manufacturing processes for prototypes, fixtures, production hardware, and internal tooling
• Program, set up, and operate CNC mills, CNC lathes, manual machines, and fabrication equipment to manufacture precision components
• Partner closely with engineering teams to evaluate manufacturability, tolerances, materials, assembly considerations, and production readiness
• Translate CAD models, engineering drawings, and GD&T requirements into robust and repeatable manufacturing processes
• Develop tooling, fixturing, workholding solutions, and process documentation to improve throughput, repeatability, and quality
• Drive continuous improvement initiatives across cycle time reduction, process optimization, scrap reduction, uptime, and manufacturing scalability
• Establish manufacturing standards, shop procedures, quality controls, and operational best practices
• Support new product introduction (NPI) efforts from prototype through early production builds
• Inspect and validate finished components using calipers, micrometers, indicators, CMM tools, and other metrology equipment
• Troubleshoot machining issues, dimensional nonconformities, tooling wear, machine performance problems, and manufacturing bottlenecks
• Help design and build out future manufacturing facilities, shop layouts, workflows, and production infrastructure
• Manage tooling, consumables, raw materials, spare components, and manufacturing equipment readiness
• Coordinate with external vendors, fabrication houses, and manufacturing partners when overflow or specialized production support is required
• Support hiring, training, mentorship, and development of machinists, technicians, and future manufacturing team members
• Maintain a safe, clean, organized, and operationally disciplined manufacturing environment

What You’ll Need

• 8+ years of experience in manufacturing engineering, machining, precision manufacturing, or hardware production environments
• Strong hands-on experience with CNC machining, including mills, lathes, setups, tooling, feeds, speeds, offsets, and process optimization
• Experience programming using CAM software and editing machine code at the controller
• Experience developing and improving manufacturing processes for prototypes and/or production hardware
• Strong understanding of machining principles, materials, tolerances, GD&T, and manufacturing methods
• Ability to read and interpret engineering drawings, CAD models, and technical specifications
• Experience building and scaling manufacturing teams
• Strong troubleshooting and root-cause analysis skills across machining, tooling, fixtures, and manufacturing workflows
• Strong operational mindset with the ability to balance prototype urgency, production quality, and manufacturing scalability
• Excellent organizational, communication, and cross-functional collaboration skills
• High attention to detail, craftsmanship, and pride in building high-quality hardware systems