Manufacturing Engineer, Optical Fiber (Starlink)

MANUFACTURING ENGINEER, OPTICAL FIBER (STARLINK)

At SpaceX we are deploying Starlink, the world's most advanced satellite constellation, to provide broadband internet access to the world. We design, build, and operate all parts of the system – from the hardware in customers' homes to the satellites on orbit. Our engineers are endlessly curious, love to learn and try out new things, and work collaboratively across disciplines in a dynamic environment with changing needs as we strive to deliver high-impact technology on a global scale.

As a Manufacturing Engineer for Optical Fiber, you will develop manufacturing and test processes for optical fiber assemblies. You will work closely with design teams, integration and test teams, and suppliers to bring products from NPI to high-volume manufacturing. Additionally, you will be responsible for developing manufacturing and test procedures with the intent of improving optical fiber reliability.

RESPONSIBILITIES:

• Manage new product introduction and develop production processes for optical fiber assemblies
• Design and implement development and production test procedures for optical fiber assemblies to improve reliability
• Work with manufacturers and suppliers to implement process improvements to improve optical fiber reliability
• Drive corrective actions and process improvements on owned processes and products
• Lead investigation on non-conforming hardware to determine root cause and implement reliability improvements
• Collaborate with design teams and provide design feedback to improve manufacturability and reliability
• Identify trends and opportunities for optimizing product output, quality enhancements, and cost of manufacturability

BASIC QUALIFICATIONS:

• Bachelor’s degree in mechanical engineering, materials science, physics, or other engineering discipline
• 1+ years of professional mechanical/electromechanical design, analysis, testing, and/or manufacturing (internships/co-ops and club projects can apply)

PREFERRED SKILLS AND EXPERIENCE:

• Advanced technical degree
• 3+ years of hands-on experience with manufacturing optical fiber assemblies
• Hands-on experience with optical fiber testing (insertion loss, return loss, etc.)
• Knowledge of various fiber technologies (single mode, multi-mode, polarization maintaining etc.)
• Knowledge of optical fiber harness manufacturing and processing techniques (splicing, cleaving, crimping etc.)
• High volume production experience (consumer goods, automotive, etc.)
• Knowledge of various optical fiber classes and standards (OM3, OM4, graded index etc.)
• Experience with environmental testing of optical assemblies
• Strong desire and ability to learn quickly, adapt and innovate
• Knowledge of statistical analyses and statistical process control
• Excellent communication skills both written and verbal
• Ability to work both autonomously and as a team in a highly demanding, fast-paced environment

ADDITIONAL REQUIREMENTS:

• Some travel to our launch sites may be required as needed, up to 10%
• Must be willing to work extended hours and/or weekends as needed