Propulsion Test Technician Lead

ABOUT MACH INDUSTRIES

Founded in 2022, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 220 employees, we operate with startup agility and ambition.

Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security.

THE ROLE

Mach Energetics is seeking a Propulsion Test Technician Lead to support the development, integration, and testing of next-generation propulsion and energetic systems for advanced defense applications. In this role, you will work directly on propulsion hardware and test infrastructure that enable rapid development, validation, and deployment of mission-critical systems.

KEY RESPONSIBILITIES

• Set up, operate, troubleshoot, and maintain propulsion test stands and associated ground support equipment, including high-pressure gas systems (GN2, GHe), pneumatic systems, and hydraulic infrastructure.
• Assemble, integrate, and test propulsion hardware including rocket engines, valves, regulators, feed systems, tubing, and propellant lines for development and qualification testing.
• Execute proof pressure, burst, leak, and flow testing procedures to validate propulsion hardware performance and structural integrity.
• Install, route, and calibrate instrumentation including pressure transducers, thermocouples, load cells, and other sensors used during propulsion test operations.
• Interface with data acquisition (DAQ) systems to support test setup, sensor verification, and collection of accurate test data during operations.
• Support hot-fire and cold-flow test campaigns by preparing hardware, performing system checkouts, and assisting with real-time test execution.
• Troubleshoot test anomalies and “no-go” conditions by identifying whether failures originate from hardware, instrumentation, fluid systems, or test setup configurations.
• Collaborate closely with propulsion and test engineers to rapidly iterate on hardware configurations and improve test reliability and operational efficiency.
• Maintain detailed records of test configurations, calibration activities, maintenance actions, and operational procedures.
• Adhere to strict safety procedures while operating around hazardous propellants, high-pressure systems, energetic devices, and other hazardous test environments.
• Support maintenance and upkeep of test facilities, cleanroom environments, tooling, and propulsion test infrastructure to ensure operational readiness.

REQUIRED QUALIFICATIONS

• Background working with fluid systems, especially high-pressure environments
• Deep understanding of pressure-related hazards, failure modes, and risk mitigation
• Familiarity with test operations, troubleshooting, and rapid hardware iteration in development environments.
• Ability to read and interpret technical drawings, schematics, assembly instructions, and test procedures.
• Strong safety-first mindset, especially around high-energy or high-pressure systems.
• Demonstrated ability to identify hazards and proactively reduce operational risk.
• Experience working in environments where procedural discipline and safety culture are critical.
• Hands-on experience using shop equipment, torque tools, tubing tools, pressure equipment, and diagnostic instrumentation.
• Strong troubleshooting mindset with the ability to quickly identify and resolve hardware or test setup issues.
• Willingness to support extended hours and short-term travel during active test campaigns.

PREFERRED QUALIFICATIONS

• Experience supporting rocket engines, turbine engines, thrusters, UAV propulsion systems, or aerospace propulsion hardware.
• Familiarity with propulsion test cells, DAQ systems, instrumentation, and engine calibration techniques.
• Experience with cryogenic systems, pneumatic systems, or hazardous fluid operations.
• A&P certification, military propulsion maintenance experience, or equivalent aerospace technical training.
• Experience supporting flight test campaigns or defense development programs.
• Welding, tubing fabrication, or precision mechanical assembly experience.
• Familiarity with cleanroom practices, contamination control, and aerospace-quality documentation standards.
• Ability to work cross-functionally with engineering, manufacturing, and flight-test teams during rapid development cycles.

Disclosures

This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license.

Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach’s total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development.

Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national origin, disability, uniform service, Veteran status, age, or any other protected characteristic per federal, state, or local law, including those with a criminal history, in a manner consistent with the requirements of applicable state and local laws. If you’d like to defend the American way of life, please reach out!